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Testing approach and measurement tools
 
USB testers

I am using 2 USB testers to perform USB cable testing

  • Power-Z KM003C (Amazon), (AliExpress

    • The device is used ​for reading eMaker chip parameters, usb protocols, and Thunderbolt version.

    • Device firmware version: v.1.8.7

    • For Thunderbolt cables correct identification, the device firmware should be rolled back to v.1.8.5 due to bug in the latest firmware version v.1.8.7.

  • FNIRSI-FNB58 USB Tester (Amazon), (AliExpress)

    • ​The device is used to perform cable resistance tests.

    • Device firmware version: v0.68

Cable eMaker chip, USB protocol, and other parameters
  • eMaker chip - this is a special chip inside the usb-c plug which takes part in communication between a charger and a charged device (or between two connected devices). eMaker chip does not require to be installed for the 60W cables (maximum current is up to 3A). The eMaker chip sends information to charger and connected devices about cable characteristics like:

    • Supported charging protocol (including max.current and voltage). This is how a charger could distinguish cable maximum power: 60W(up to 20V3A) vs 100W (up to 20V5A) vs 240W(up to 48V5A) and determines proprietary cables.​

    • Thunderbolt technology support and its version. Since Thunderbolt version 3 this technology exploits UsbC cable type. There are a few articles I can advise: Thunderbolt 4 vs USB4 and Thunderbolt 4 vs. Thunderbolt 3 vs. USB4 vs. USB 3 and announcement of Thunderbolt 5, First Batch of Thunderbolt 5 Devices Launched.

    • Display port alternating mode (over UsbC), supported starting from USB3.1 cables, but for a USB port on a device the special Display Port marking must be present or the port must be TB3/4 or USB4 compatible. Here is the article about that technology.

    • USB protocol (USB 2.0/3.0/4 etc.). The transmission speed, for example, depends on it.

    • Passive or Active cable. The Active cables have a special circuit to boost the signal in order to support high-speed transmission in long cables because the signal quality is degrading due to interferences from surroundings.

    • Chip vendor.

    • If you want more information about eMaker chip you can read this article.

  • USB protocols. There are many USB protocols on the market, starting from USB2.0 (480mbps data transmission speed) up to USB4 2.0 (80Gbps data transmission speed). You can read this article to get more information about protocols and markings.

  • I can advise one more good article about data bandwidth needed for different screen resolutions and frequencies through DP (Display Port) which signal can also be sent over UsbC cable.

Type of cables

Not all cables can be used in quick/fast charging because cable producers might use inside cable only power and ground lines (VCC and GND) and ignore data lines. These cables can to be used in basic charging protocols like CDP, SDP, DCP (up to 1.5A) because higher voltages and more sophisticated charging protocols require data lines to negotiate them. That is why sometimes identically looking cables can or can't do fast charge.

In this test I am focusing on cables that are using in quick/fast charging:

  • UsbA-micro USB - can support QC (Quick Charge).

  • UsbA-UsbC - these cables are more advanced and can be used in many charging protocols including proprietary ones from OPPO/OnePlus/Realme, vivo, Xiaomi/Redmi. These cables might have eMaker chip.

  • UsbC-UsbC - the most advanced and modern type of USB cable. The cable plug is universal and symmetrical, has many data lines and doubling power lines, and can be used for standard charging protocols like QC or PD (power delivery) and for proprietary ones from Xiaomi and others, but also for advanced data transmission (Usb4, Thunderbolt 3/4, DisplayPort video signal transmission). Here the eMaker chip inside a cable helps connected devices understand whether the cable corresponds to a certain standard of power, data transmission, and other specific qualities. Be aware that sometimes cheap UsbC cables are not symmetrical however they must be, so you might notice the difference in charging or data transmission depending on how you connected your cable, but this is USB standard violation and if you have cable like this, it is better not to use it.

Cable resistance measurements

The cable resistance is a very important factor for charging cables (for data transmission it does not really matter) which influences charging efficiency and voltage drop on the cable, because due to internal cable resistance (in wires and in plugs). Part of the energy from a charger to a charged device is losing and dissipating heat because of the cable resistance. As the higher electrical current flows, the more will be energy losses. That is why USB cables designed for high current charging (like superVOOC, Hypercharge etc.) are usually thicker. You can also notice the cable resistance effect as your smartphone gets fewer volts than charger supplies (for example 8.4V instead of 9V). If the resistance is too high (>800mOhm) the cable or plug could be hot or it could even be dangerous to use. Also, power losses in a cable are especially unwelcome for portable charging devices like power banks, solar battery charges, where every drop of energy counts.

 

What is a good USB cable resistance?:

  • Acceptable resistance is <250mOhm

  • Good resistance <150mOhm

  • Very good resistance <100mOhm

FNIRSI FNB58 USB-tester device measures cable resistance as a difference in voltages between two measurements: direct connection to a power source and connection to the same power source but through the cable. The measurement will only be correct if an external load is used while both measurements are performed.

I am using a stable external load with fixed resistance 8Ohm and 100W heat dissipation capability connected to UsbA plug. This resistance pulls 625mA of current at 5V.

FNIRSI FNB58 has only UsbA male plug for direct measurements, so in order to measure UsbC-UsbC cables, I am using Logitech UsbC-UsbA adapter which has the lowest possible resistance impact on measurement (it was chosen among 5 different adapters of that type).

Key product features:
  • Flexibility: relatively flexible

  • Surface: braided

  • Color: black

  • Max power: 240W (5A)

  • USB standard: USB 2.0 (480mbps)

  • Thunderbolt: no support

  • Length: 1/2/3 meters

  • Resistance:

    • 2 meters:​ 130mOhm

    • 3 meters: 146mOhm

Baseus 240W UsbC braided cable
Baseus 240W UsbC braided cable
Baseus 240W UsbC braided cable
Baseus 240W UsbC braided cable
Baseus 240W UsbC braided cable
Baseus 100W flexible soft silicone cable (UsbC-UsbC) (AliExpress link)
Key product features:
  • Flexibility: flexible

  • Surface: soft silicone

  • Color: different colors

  • Max power: 100W (5A)

  • USB standard: USB 2.0 (480mbps)

  • Thunderbolt: no support

  • Length:1.2/2 meters

  • Resistance (1.2m version): 80mOhm

Baseus 100W UsbC soft silicone cable
Baseus 100W UsbC soft silicone cable
Baseus 100W UsbC soft silicone cable
Baseus 100W UsbC soft silicone cable
UGOURD 240W USB4 Thunderbolt4 cable (UsbC-UsbC) (AliExpress link)
Key product features:
  • Flexibility: not flexible

  • Surface: braided

  • Color: grey

  • Max power: 240W (5A)

  • USB standard: USB 4.0 (40gbps)

  • Thunderbolt: version 4

  • Video bandwidth support: 8K@60Hz or 4K@144Hz.

  • Length:0.15/0.3/0.5/1/1.5/2 meters

  • Resistance(1m version): 120mOhm

UGOURD 240W USB4 Thunderbolt4 UsbC cable
Pine64 60W soldering pen cable
UGOURD 240W USB4 Thunderbolt4 UsbC cable
UGOURD 240W USB4 Thunderbolt4 UsbC cable
SlimQ Thunderbolt4 cable (UsbC-UsbC) (SlimQ link)
Key product features:
  • Flexibility: relatively flexible

  • Surface: TPE

  • Color: black

  • Max power: 100W (5A)

  • USB standard: USB 4.0 (40gbps)

  • Thunderbolt: version 4

  • Video bandwidth support: 8K@60Hz or 4K@144Hz.

  • Length:1 meter

  • Resistance: 120mOhm

SlimQ Thunderbolt4 UsbC cable
Pine64 60W soldering pen cable
SlimQ Thunderbolt4 UsbC cable
SlimQ Thunderbolt4 UsbC cable
SlimQ 240W USB4 with screen cable (UsbC-UsbC) (SlimQ link)
Key product features:
  • Flexibility: not flexible

  • Surface: braided

  • Color: grey

  • Max power: 240W (5A)

  • USB standard: USB 4.0 (40gbps)

  • Thunderbolt: no support

  • Video bandwidth support: 8K@60Hz or 4K@144Hz.

  • Length: 1 meter

  • Resistance: 180mOhm (screen influences on measurements as it increases the power consumption)

SlimQ 240W USB4 with screen cable
SlimQ 240W USB4 with screen cable
SlimQ 240W USB4 with screen cable
SlimQ 240W USB4 with screen cable
SlimQ 240W USB4 with screen cable
Miniware 240W soldering pen cable (UsbC-UsbC) (Amazon link) (AliExpress link)
Key product features:
  • Flexibility: very flexible

  • Surface: soft silicone heat resistant

  • Color: orange

  • Max power: 240W (5A)

  • USB standard: USB 3.2 gen1 (5gbps)

  • Thunderbolt: no support

  • Length:1 meter

  • Resistance: 100mOhm

Miniware 240W soldering pen cable
Miniware 240W soldering pen cable
Miniware 240W soldering pen cable
Miniware 240W soldering pen cable
Pine64 60W soldering pen cable (UsbC-UsbC) (AliExpress link)
Key product features:
  • Flexibility: very flexible

  • Surface: heat resistant soft silicone

  • Color: red

  • Max power: 60W (3A)

  • USB standard: USB 2.0 (480mbps)

  • Thunderbolt: no support

  • No eMaker chip

  • Length: 1/1.5 meters

  • Resistance (1.5m version): 140mOhm

Pine64 60W soldering pen cable
Pine64 60W soldering pen cable
Miniware 240W soldering pen cable
UGOURD 66W 6A Liquid silica gel cable (UsbC-UsbC) (AliExpress link)
Key product features:
  • Flexibility: very flexible

  • Surface: soft silicone

  • Color: different colors

  • Max power: 66W (6A, emaker chip was not detected)

  • USB standard: USB 2.0 (480mbps)

  • Thunderbolt: not supported

  • Video bandwidth support: n/a

  • Length:1/2 meters

  • Resistance: 280mOhm (2m version)

UGOURD 66W 6A Liquid silica gel cable
UGOURD 66W 6A Liquid silica gel cable
UGOURD 66W 6A Liquid silica gel cable
Other USB cables and USB adapters worth mentioning
UsbC-UsbС сables/adapters

UsbA-UsbC cable/adapters

UsbA-UsbA cable/adapters

UsbA(male)-UsbA(female) with on/off switcher (AliExpress) - The cable has data lines connected, supports data transfer and fast charging. The resistance of the 0.5m long cable is 120mOhm.

Cable matters USB3.0 PC-to-PC data transfer - 2 meters data link cable to connect 2 computers and transfer data with 5Gbps speed. It can be useful for data synchronization for example.

USB-DC cables/adapters
  • (HOT!) USB-C PD to DC adapter(cable) (AliExpress) - I use the 12V and 20V versions of this cable for the purpose of replacing a separate AC power adapter for home appliances with a more reliable UsbC adapter or universal multi-port USB adapter.

  • (HOT!) USB Type C to DC 20V 3A PD Emulator Trigger silicone cable 1.5m - I have bought this very flexible heat resistant cable to power my TS100 soldering iron directly from USB-C multi-port adapter.

  • USB-C to DC Cable PD3.1 140W (28V5A) (AliExpress) - 180cm cable 90degree DC jack 5.5*2.5mm
  • UsbC-DC PD trigger (decoy) board (AliExpress) - a small board on which you can use switches to select the desired voltage to be supplied to the DC output (5V, 9V, 12V, 15V, 20V). Keep in mind that if the UsbC source cannot supply the desired voltage, the DC output will be supplied with the lowest voltage possible, e.g. if the adapter does not support PD12V, it will send 9V to the board's input even though the board has requested 12V.

USB - HDMI, USB-DP, USB-AUX adapters

 

USB data blockers

Data blockers are devices that are installed between the cable and the charger to allow fast charging while preventing data transfer. This functionality ensures the safe use of USB chargers in public places (airports, bus stops, park benches, etc.), preventing your device from being tampered with.

AIXXCO 100W USB3.2 20Gbps (UsbC-UsbC) (AliExpress link) 
Key product features:
  • Flexibility: semi-flexible

  • Surface: silicone

  • Color: orange

  • Max power: 100W (20V5A)

  • USB standard: USB 3.2 gen2 (20gbps)

  • Thunderbolt: n/a

  • Video bandwidth support: 4K@60Hz.

  • Length: 0.5/1/2/3 meters

  • Resistance: 240mOhm (2m version)

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